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Metal bear gets some skin

July 28, 2006 | Filed in:

After adding just a few structural pieces yesterday, I began adding “skin.” First I had to cut a number of pieces out of a large sheet of sheet metal, and then I began welding them on. It was quite a challenge; I had a #2 welding tip that worked perfectly on quarter-inch rod, but just about vaporized the thin sheet metal. Once I had a skin piece attached, I’d heat it up with the tip and bang it into place around the skeleton with a hammer. At this time, he’s looking kind of buggy, but I’ll be taking care of that at a later stage. I think this bear’s name might be Iorek Byrnison, because he’s looking an awful lot like an armoured bear.